Automatic Hydraulic Aluminum Profile Cutting Machine

Automatic Hydraulic Aluminum Profile Cutting Machine

Automatic Aluminum Profile Hydraulic Cutting Machine adopts a mechanical device optimized with Microwinv3.2 programming: Reduce motion quality by using linear guide And linear drive to minimize wear Simple and comfortable operation design: Adopt advanced engineering design and easy-to-understand operating system. Automatic detection and stop when there is a shortage of tools. Tool protection function: Automatic stop when the tool is detected abnormally due to improper operation.

Automatic Hydraulic Aluminum Profile Cutting Machine

Automatic Hydraulic Aluminum Profile Cutting Machine adopts a mechanical device optimized with Microwinv3.2 programming: Reduce motion quality by using linear guide And linear drive to minimize wear Simple and comfortable operation design: Adopt advanced engineering design and easy-to-understand operating system.  Tool protection function: Automatic stop when the tool is detected abnormally due to improper operation.

Application 

After a long period of research, the company developed a new generation of pipe cutting machine. Compared with the fundamentals, it has solved the problems of low pipe cutting efficiency and single function in the pipe cutting machine industry for decades. This machine adopts the latest hydraulic positioning, servo system feeding and high-efficiency motor, which improves accuracy and stability. It mainly uses imported electrical appliances such as Siemens to ensure the long-term reliability of the machine to the greatest extent. It can cut copper, aluminum, iron, and stainless steel with a diameter of 1mm to 40mm, a length of 5mm to 120mm, and a length that can be increased by 100mm. The length is plus or minus 0.05mm.

Video

https://youtu.be/DsljY9OK2Y0

Technical data 

TypeYJ-200HQ

  • CE Licence:  YES
  • Control:   Siemens PLC/Automatic Feeding
  • Voltage:  380-415V 3 Phases 50/60Hz Customized
Main Motor 2.2kw Control system Siemens PLC Cutting accuracy ±0.05mm
Feeding Motor 1.5kw Roller screw THK Japan Cutting Tool Special tungsten steel saw blade
System Power 0.75kw Linear Guides THK Japan
Total Power 4.5kw Cutting Speed  10-12time/m Shelf length 3000mm
Working Press. 2.5-5Mpa Cutting length 5-120mm Weight 1045kg
Temp. Control -5℃-40℃ Cutting OD Φ1-40mm Dimension 1700*1200*1000

Specification 

The advantages of this machine are as follows: 2.5 times to 3 times faster than traditional pipe cutting machines, indirectly reducing manual investment, reducing management costs, and solving the damage of metal powder to human bodies. A more stable hydraulic system is adopted, which fundamentally solves the problems of easy loss, large noise, and instability caused by the pneumatic system.

  • Automatic shutdown function: automatic detection and shut down when there is no material
  • Tool protection function: due to improper operation, the tool will automatically stop when it is detected abnormally
  • Timely control: using Microwinv3.2 programming
  • Optimized mechanism: reduces motion quality and minimizes wear by using linear guides and linear drives
  • Simple and comfortable operation design: Adopt advanced engineering design and simple and easy to understand the operating system

    Efficiency optimization  

The processing efficiency is increased by three times. This machine has changed the traditional way of up-and-down feeding. It adopts a more reasonable horizontal feeding method and adopts the optimal stroke after rigidity and vibration tests. The three stations of the pipe machine are equivalent to three times the processing efficiency.
2.5-3 times production efficiency
Less manual investment
Less plant area investment
Optimization of lower process energy costs

    Precision structure

       Equipped with THK linear guides and screws imported from Japan to ensure the reliability of the machining stroke and make your machining accuracy accurate to ± 0.05mm. It is used in linear reciprocating applications and has a higher rated load than linear bearings. Under a certain torque, it can realize high-precision linear motion under the condition of high load.
                   High positioning accuracy and low wear
                   Strong carrying capacity
                   Adaptation tells motion cut to drastically reduce drive power

     Stabilization system

The hydraulic system is used instead of the traditional pneumatic structure, which increases the service life and stability of the equipment. Not only is it easy to operate, but it also has a beautiful appearance. The hydraulic system is light in weight, compact in structure and low inertia. Low noise and reduced energy costs
Can achieve step-less speed regulation
Achievable overload protection
Transfer motion is even and equal, and the speed is stable when the load changes

    Value-added services

The cost of cutting tools is reduced by 30%. Considering the difficulties of using cutting tools during processing, in order to use our equipment and customers to better enjoy the service of Deshun, we have tried and tested for this equipment and selected special Tungsten steel saw blades are available at cost. More demanding materials:
  special tungsten steel saw blades, higher service life
Larger outer diameter: ∮160mm (150mm on the market)
Thinner processing tool: 0.7mm thickness

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